Ultra-Close High Tolerance Bags
Problem identification:
Imagine this: You get a call from your customer saying, “Hi, the FIBCs that you have supplied to us are of insufficient size, and we can not use them at all, give us a credit for the same or replace the Jumbo bags.”
This is a nightmare that no one wants to hear because of anyone. What is not clear from the above statement is that what is the size issue, are the Big Bags smaller in size or larger in size? Which issue has caused insufficiency for product filling or product transportation?
Problem discussions:
Smaller tote bags would always have issues in the filling station, as the product would spill over rendering FIBCs useless. This creates further problems for plants as they would need to increase their processes by cleaning, gathering, storing the material, etc. More importantly, the machine settings would change to accommodate lesser material in smaller-sized bags, thus reducing the efficiency of the plant.
On the other hand, larger-sized FIBCs would have all the material filled in and there would be some extra space left in the jumbo bag, thus underutilizing the bag. The bigger problem that comes is this would be highly inefficient transportation of the material. The Jumbo bags could easily bulge more than required and not fit in the transportation vehicle. Which could create a ruckus for all agencies involved.
Solution for your problems:
Here at SafeFlex, we understand the importance of your requirements. The FIBCs need to be of specified size only, well within the tolerance range.
Our mechanized operations control the width of the fabric right from looms. The auto folders ensure that the width of the fabrics is made with very high precision. The ultra-sonic slitters ensure not even one extra tape is cut to adjust the width of the fabric, again auto-folders on this machine ensure that width remains well within the specifications.
Our in-house software gives us the exact length of the fabric required for Jumbo Bags. Our cutting machines then cut these fabrics with ultra-sonic cutters, with high precision to the nearest millimeter length thus reducing human intervention to a minimum. Now this exercise is performed for every essential component used for making a jumbo bag!
Once all the components are ready to stitch, then our highly skilled workmen stitch the jumbo bag on the latest up-to-date stitching machines which ensures that our stitching is very tight and doesn’t deviate from its set course of action even by 1 mm.
SafeFlex International Limited (www.safeflex.org) operates in this kind of working environment, where the production meets the standards and service goes beyond just selling you the Jumbo bags, it is a lot more than that. Enquire today with us to get the best value for money FIBCs today.